Thursday, 10 October 2013

Cycling Helmets

Anyone who's been reading my linked in posts regarding this subject linkedin.com/cycle helmets will probably guess what this is.

This is some of the latest high impact material from the US that will be integral to the new helmet.

So far I've been doing some very crude testing in the garage with things that could be classed as similar to the human head, melons, and dropping them onto this material from ever increasing heights and the results are good. At 2.2m you can still eat the melon without scraping it off the floor. No cracks, no bruising.

Next stage is to find someone who can do proper velocity testing. If anyone has any contacts in this area I would be very grateful for this introduction.

Thursday, 29 August 2013

How do I fill my days?


I was struggling to think of something that might be of interest to all you kind people who read this blog so today I'm going to just elaborate on what my business model or models are so you understand what I do and you can see if there's anything I can do to help you.



Textiles
As you'll know having read my previous blogs I am anything to do with textiles, from polymer through to finished article. I work mainly in the technical textile sectors in the military and sports areas, however I have been known to work in other areas such as food, healthcare, civil engineering, automotive, aerospace. In fact I'll work in any area that wants help.
My services in the textile industry include -

  • Consultancy
  • Direct sales, yarns and fabrics
  • Sourcing and referrals
  • Development
  • Business Management Techniques
    • Lean manufacturing 
    • Quality
    • Planning
    • Purchasing
    • Negotiation
    • Auditing (internal and external)

But what else do I do to fill my days?

Computers
Something I've always played with ever since I first used an old Amstrad 1520 MSDOS based machine to type my thesis for college, none of this fancy windows 8 stuff, if you wanted to access a program it was c:\bla\bla\bla.exe or something similar and hopefully it would get you there. In
fact before that one of my brothers had the Sinclair ZX Spectrum, do you remember? Plug it in to the tele, spend hours typing in code and then you could play very eliminatory space invaders, great fun...
And so it started and I've progressed through all the different windows releases and several Mac ones.
This side of the business was always meant to be very small and really just to fill time if I need to. However it's steadily growing and most weeks I have two or three jobs on.
I help people understand their system, set it up for them, show them how various programs like Skype and Email work and fix problems where I can.
My services include -

  • Lessons (one to one at your home or office) 
    • Basic operations - navigation, shortcuts, email, skype, internet
    • MS Office including Word, Excel, Powerpoint and Access
    • Security
  • Repairs, backups, health checks.
  • Home networks.
  • New installation setup.
So, to all those people who keep asking me what I do, that's it.... Oh apart from lots of cycling, swimming, a bit of photography, gardening, and enjoying some fine West Country real ales... Cheers for now.

Wednesday, 17 July 2013

Eco Textiles (part 2)


In part one we asked the question "How sustainable is Bamboo fibre" and although all the claims are out there we see little or no evidence that the crop is being grown or managed in a sustainable way.

This time I want to look at recycled polyester or rPET as it's know in the trade.

Synthetic fibres are the fibre of choice in textiles with 65% of all fibres used being synthetic against 35% coming from natural sources and of all the synthetic fires approximately 70% is polyester or PET of which 60% of PET goes into textiles with 30% going to bottles.
It's claimed that around 100 million barrels of crude oil is used to make virgin polyester each year, that means around 70 million barrels goes for textiles.

Nearly all recycled polyester comes from the bottle stream; the main reason for this is because the bottle grade is basically not contaminated like textiles. Most textiles will have some finishing chemical or coating on it or could be mixed with other fibres such as cotton or nylon that renders it unfit for recycling.

So why recycle it?
1.    It's claimed that it takes less than half the energy requirement to process 1000kg of rPET than it would to produce the same amount of virgin polyester.
2.    It stops it going to landfill where it would take thousands of years to decompose

And how much ends up in recycling? 
We all put our boxes out each week with a mixture of tins, glass, plastics and paper however America, one of the largest users or plastic bottles, only recycles around 6% of all their plastic, the remainder goes to landfill and this is in a country where the population is relatively well educated and its easy to recycle. If that could be moved to 15 or 20% think of all the barrels of oil that would save?

The down sides of recycling.
1.    The problem with making rPET is this:  recycling, as most people think of it, is a myth.  Most people believe that plastics can be infinitely recycled  – creating new from old. The cold hard fact is that there is no such thing as recycling plastic, because it is not a closed loop.  None of the food standard bottles that are collected from you are used to make new food standard bottles, because each time the plastic is heated it degenerates, so subsequently the polymer is degraded and can’t meet food quality standards for these bottles.  The plastic must be used to make lower quality products.
2.    Using recycled polyester for fibers also creates some problems specific to the textile industry:

The base color of the recycled polyester chips vary from white to creamy yellow so dyers are using chlorine-based bleaches to whiten the fabric.

Inconsistency of dye uptake makes it difficult to get good batch-to-batch color consistency.
3.    And as mentioned earlier, most fabrics have a coating, chemical finish or are blended with other fibres that make recycling the polyester unachievable.
4.    And there is another consideration in recycling polyester: antimony, which is present in most virgin polyester, is converted to antimony trioxide at high temperatures, which as are necessary during recycling, releasing this carcinogen from the polymer into the atmosphere.

So;
1.    Is Polyester recycled? Technically no because it isn’t being recycled, it’s being changed and made into something else.
2.    Is it helping to resolve landfill issues? Most definitely yes. Polyester takes thousands of years to degrade and even then will leave residues that could be harmful.
3.    Is it cutting pollution? Yes, in both oil usage and CO2 emissions using half of that used or created by the manufacture of virgin PET.

Tuesday, 2 July 2013

Eco Textiles

Organic cotton reduces harmful pesticides and fertilisers, Bamboo fibre grows faster and with less water and Recycling PET means you can make t-shirts out of plastic bottles. Eco textiles are out there, they’re affordable and much healthier for our planet.

Or are they?

A lot of statements have been made in this field over the years but when you break it down and look behind the hype and advertising how friendly are these so called eco friendly fibres?
Over the next few weeks I will be looking at various different so called eco friendly fibres.

Lets start with the old favorite, Bamboo. 
Soft as silk, fast-growing, needs little water, pesticides or fertilisers, Bamboo textiles have lots of potential as a eco-friendly textile. Bamboo clothing  is claimed to be breathable, naturally anti-bacterial and hypoallergenic. It’s one of earth’s most sustainable resources. However as with every cash crop, producers are looking at ways to maximise output and reduce waste. This means using water, pesticides and fertilisers. It means cutting down natural forest to enable more hectares to be planted.
The  cellulose, used to make the fibre, is extracted from the bamboo and then mixed with a cocktail of carbon disulphide, sodium hydroxide and sulphuric acid to convert the plant pulp into textile quality fibre. This process can be very polluting and harmful to people working with it unless it is carefully controlled in a closed loop system.
There are organic options but because of the the total lack of transparency in the bamboo fibre industry most large companies who are looking for the eco-friendly answer are staying away from bamboo products and sticking with Tencel that is also made from cellulose but with non-toxic chemicals in a closed loop system from certified eucalyptus tree farms.
All this said people are working very hard to sort the above problems so one day we will be able to buy a shirt made from this great fibre with the confidence that we are doing our bit for the environment...

Next time we'll look at recycled polyester fibres...

Friday, 14 June 2013

Techtextil

Well that's that for another two years. Note to self  "give yourself more than one day next time". 

I'm not sure whether it was because I was there as a free agent or whether the show was actually a lot more interesting than previous years, probably a bit of both, but I know I had some great meetings and hopefully we'll all be better for it. It's certainly the technical textile show to visit in Europe if not the world.

Of course the show gets everyone in the world of technical textiles together for those brief three days every two years and it's the opportunity to catch up with some old friend and acquaintances. One of those was my very great friend from my days at Karl Mayer in the late 80's Marcus Regenstein. Every two years we contact each other and arrange to meet but every time something gets in the way so this year I am so glad we managed to meet.

He was exhibiting a new patented product his company Penn Textile Solutions had developed in conjunction with a Dutch company to provide a unique shading system for commercial greenhouses and together they have formed a new company called Elasol Pro-Solar Systems. As with all great inventions it is very simple but very clever and is going to add so much more control to the commercial growers operations around the world. On the back of this they have also developed a similar technique for controlling the amount of light that comes in through these new highrise glass buildings that seem so popular in major cities now. The Shard in London incorporates this system to control the solar gain in the building and therefore reducing the reliance on air-conditioning to cool the building. Take a look at the Elasol website.

Tuesday, 7 May 2013

Techtextil 2013

Techtextil 2013 is just around the corner and as with all major shows we'll undoubtedly see all the latest in fibre, fabric and product development from all the big corporations.
They'll have their huge stands with comfy chairs, nice ladies serving drinks and food and lots of sales rep's who may never have met you but are your best friends, and although it's good to see whats on offer I'll be looking for the real niche producer tucked away in some dark corner away from the main thoroughfare who's got something quite unique.
One such company I've already booked a meeting with is Elasol. This company has developed a new unique shading system for greenhouses called OMBRA-DLS that incorporates an elasticated fabric that controls the light, heat and humidity inside the greenhouse automatically purely by stretching or relaxing the fabric. I'll update you on other gems that I find after the show.

Monday, 29 April 2013

Sportswear

Having recently done some work with sportswear manufacturers it occurred to me that most of these companies are starting from ex-sportsmen or women, passionate about their sport and looking to improve their kit. However a lot of these people have no experience in fabric or garment technology.
I coming from the other direction. I have nearly 30 years experience in textiles technology and only about 5 years in amateur sport, namely cycling and swimming. I want to bring to the table the best fabrics for their sport so these new companies can go to the market safe in the knowledge that what they're offering is right up there with the best if not better than their competitor.

Thursday, 18 April 2013

Wednesday, 10 April 2013

Why buy UK manufactured textiles?

30 years ago the textile trade was one of the largest industry sectors here in the UK employing over 800,000 people and a major contributor to the UK economy. However over the years hundreds of spinning mills, weaving sheds and dyehouses have closed or moved their businesses to areas where labour rates are cheaper due to the competition coming in from the Asian and Sub-Continent.
In 1999 the BBC reported that in November of that year, the Knitwear, Footwear and Apparel Trades union (KFAT) estimated that 41,000 jobs had been lost in the past year - the equivalent of one textile factory closing every day. It was also reported in the FT that the industry’s annual output in the UK had fallen to about £8bn in 2011, most of which consisting of high-tech industrial textiles for specialised uses and not clothing. You can read this article by following this link http://www.ft.com/cms/s/0/dd7c8214-29d4-11e2-9a46-00144feabdc0.html#axzz2Q4bEF7GA

Poor workmanship
oops -
But what is the real saving in manufacturing in the Far East when a lot of the time quality drops, lead-times are extended, higher stocks have to be held, reaction times to problems are slower and products get copied?
Large companies are starting to try and move their manufacturing bases back closer to their market but are finding it difficult due to the shortage of skilled labour. An industry that used to employ generations of families is no longer there.
So what is left here? In the UK the industry is small, highly skilled, very modern and efficient. A fraction of the size it was 20 years ago but producing the highest quality fabrics at a competitive price for, mostly, specialized technical end uses. And although you will see products that look, from a distance, very similar, look carefully... Just remember "You get what you pay for" and Buy British.

.

Monday, 25 March 2013

So what is Biomimicry?



Sounds all sciency and intellectual doesn’t it? But it’s been done for hundreds of years.  Leonardo De Vinci designed a plane after studying the way birds fly in 1505, nearly 400 years before the first glider took to the skies.
The actual term comes from the Greek words “bios” meaning life, and “mimesis” meaning to imitate. So we look at life and nature around us and try to copy the best bits.

Animals, plants and insects in nature have evolved over billions of years to develop more efficient solutions, such as superhydrophobicity, self cleaning, self repair, energy conservation, drag reduction, dry adhesion, adaptive growth and so on, than comparable man-made solutions to date. Many people have solved problems by studying to understand the way nature copes with it. From swim suits and aircraft fuselage copying the way shark skin is formed and so helping improve efficiency and speed, to looking at the way termites keep their towering nests ventilated and copying this in high rise buildings to give them super-efficient ventilations systems that claim to use a 10th of the energy required to control a similar sized conventional building. There are many examples of problems that have been solved by studying the way nature deals with it.

In the field of textiles we see developments coming through all the time – 

·         The lotus effect refers to the very high water repellence (superhydrophobicity) exhibited by the leaves of the lotus flower. Dirt particles are picked up by water droplets due to a complex micro- and nanoscopic architecture of the surface, which minimizes adhesion. Some technologists have developed treatments and coatings for fabrics and other surfaces that can stay dry and clean themselves in the same way as the lotus leaf.
·         Velcro – arguably the best known of all. According to the story, George de Mestral, the Swiss inventor went for a walk in the fields with his dog. When he return, he noticed burrs stuck to his dog's fur. Upon closer inspection of the burrs, de Mestral discovered their hook-like construction, which led to his invention of the hook and loop fastener, Velcro

·         The pine cone effect- This is another example where biomimicry has been used to bring something new to the market. Working on the principle of a pine cone where it opens when in dry conditions and closes when in wet this has been applied to fibres to aid the moisture management in fabrics where there are changes in their micro-climate and therefore improving comfort for the user.



·         Shark skin – Humans are not efficient swimmers, for their shapes are not well suited to rapid travel through water. Swimming style is vital to a swimmer's speed, but beyond that, it is important to lower the skin friction drag experienced by swimmers. The movement of sharks in water, and in particular, the structure of their skin, has been of interest. The skin of most types of sharks is covered by tiny hard tooth-like three-dimensional scales, also called dermal denticles. The denticles have very fine and equi-spaced ridges and are aligned along the body axis. These tiny riblets of denticles vary in terms of number, size and shape depending on the sharks’ age and species. This lead to the ultimate focus of research studies in finding a way to imitate the surface of shark skin. Probably, the most well-known application of riblet surface morphology is in Fastskin swimwear technology (Speedo, Inc.). It was reportedly claimed that a 7.5 per cent reduction in drag would be experienced by the swimmer as a result of wearing the suit

And so the list could go on. Nature provides us with a huge amount of techniques to build with fibres to achieve specific goals, and there is tremendous potential to learn from it. Understanding the structure and function relationships is key in developing textile products that are, for example, adaptive, thermo-resistant, superhydrophobic, or self-healing, examples of which are plentiful in nature. The obvious need for sustainability requires not just mimicking natural design but also mimicking the process.

Wednesday, 20 March 2013

Technical Textiles

Technical Textiles have developed into a major growth industry worldwide, representing - in certain countries like Germany & the UK - more than 50% of textile production.
Textiles are used in nearly all aspects of industry, automotive, sportswear, aerospace, military, civil engineering, medical and the list goes on.
Take the humble car. All steel and rubber you may think but think again. Textile application include tyre cord, hose and drive belt reinforcement, thermal and sound insulation, headliners, seat upholstery, parcel shelves, carpet, trunk liners, airbags, filters, composites for body and suspension parts and there’s more.
Medical is the same and aerospace and any industry you can think of, there are countless textile applications that can be used.
We are now entering a new generation of Technical Textiles with the emergence of smart textiles or E-textiles using the latest developments in advanced flexible materials allowing the possibility of built in communications and computing devices into the fabrics allowing wearable electronics. Fabrics that release scents or essential oils for well-being. Fabrics that mimic nature and give comfort and protection against the elements without adding harmful chemicals. New ideas are coming forward all the time.

Monday, 28 January 2013

JSP Textile Solution.


With over 25 years of experience in the textile sector, JSP Textile Solutions works with clients to bring new innovative textiles to a variety of different applications.


Sectors that I'm active in are -
  • Sports / activewear
  • Smart or E-Textiles
  • PPE
  • Geotextiles
  • Healthcare
  • Military
  • Automotive
  • Aerospace
  • Industrial

Monday, 21 January 2013

Welcome to JSP Business Solution.


With over 25 years of experience in the manufacturing sector, JSP Business Solutions delivers a variety of services and solutions to businesses throughout the South West.

At JSP I care about your business and I can help you with

  • Change Management
  • Leadership Training
  • Quality Auditing
  • Lean Manufacturing Techniques
  • Negotiation Training
  • Systems Management
  • Problem Solving
With total client satisfaction as my main objective, the services being offered are designed to help your business grow by reducing cost and improving customer satisfaction.